Design for Manufacturing – DFM

At Excelus Manufacturing Solutions, we employ Design for Manufacturing (DFM) principles to optimize the manufacturing process and enhance the efficiency of our machine shop operations. DFM is integrated into every stage of our production process, from initial design conception to final product realization.

Overall, by incorporating DFM principles into our machine shop operations, we strive to deliver high-quality products to our clients in a cost-effective and timely manner, while minimizing waste and maximizing productivity

REQUEST A QUOTE

Collaborative Design Process

Smart Design

We work closely with our clients during the design phase to ensure that their product designs are optimized for manufacturability. By involving our engineers and manufacturing experts early in the design process, we can identify potential manufacturing challenges and suggest design modifications to streamline production.

Design Simulations and Analysis

State of the Art Tools

Using advanced software tools, we conduct simulations and analysis to evaluate the manufacturability of a design. This allows us to anticipate any issues that may arise during production, such as complex geometries, tight tolerances, or material selection, and make necessary adjustments to improve manufacturability.

Material Selection and Procurement

Years of Material Experience

We assist our clients in selecting the most suitable materials for their products, considering factors such as cost, availability, and manufacturability. By choosing materials that are readily available and easy to work with, we can streamline the manufacturing process and minimize lead times.

Optimized Manufacturing Processes

State of the Art Machinery

Our team of experienced machinists and engineers develop optimized manufacturing processes tailored to each product’s specific requirements. This may involve selecting the most appropriate machining techniques, tooling, and fixtures to ensure efficient production while maintaining quality standards.

Continuous Improvement

Always Analyzing and Learning

We continuously monitor and evaluate our manufacturing processes to identify areas for improvement. By collecting data, analyzing performance metrics, and soliciting feedback from our team and clients, we can refine our processes and implement best practices to further enhance efficiency and quality.

What is DfM?

Design for Manufacturing is a product design philosophy that stresses the importance of designing prototypes and parts in a way that suits the manufacturing process. Many manufacturers also refer to it as Design for Manufacturability or just DfM.

For example, some designs may be achievable with one kind of 5-axis CNC machining center but not another. On other occasions, the availability of certain metal alloys may determine whether a particular feature is feasible.